eSUN TPU-95A Grey Flexible TPU Filament 1 kg
eSUN TPU-95A Grey is a grey flexible TPU filament for FDM/FFF 3D printing with Shore 95A hardness. It combines elasticity, high resilience, tear resistance, wear resistance and good deformation resistance. The material is suitable for flexible technical parts, phone cases, watch bands, gaskets, shock-absorbing parts, protective pads, sporting accessories, insoles and elastomer prototypes.
Grey color is a practical choice for engineering prototypes, technical parts, housings, dampers, gaskets, automotive elements and functional models where a neutral professional appearance is preferred.
✅ Key advantages
- Shore 95A flexibility: elastic but still firm and controllable during printing.
- High resilience: printed parts can bend and return to shape without quick deformation.
- Tear resistance: suitable for flexible parts exposed to stretching and bending.
- Wear resistance: a strong choice for pads, gaskets, straps and friction-exposed parts.
- Deformation resistance: printed parts keep their shape well in everyday use.
- Grey color: universal for technical prototypes, housings, gaskets and functional parts.
- Good printability: TPU-95A is easier to control than softer TPU grades.
- FDM/FFF compatibility: works with most 1.75 mm filament 3D printers.
📐 Technical specifications
| Property | Value |
|---|---|
| Brand | eSUN |
| Material | TPU-95A / eTPU-95A |
| Material type | Flexible thermoplastic polyurethane |
| Hardness | Shore 95A |
| Color | Grey |
| Diameter | 1.75 mm |
| Net weight | 1 kg |
| Print technology | FDM / FFF |
| Main use | Flexible parts, phone cases, watch bands, gaskets, shock absorbers, insoles, sporting accessories, technical prototypes |
📊 Physical and mechanical properties
| Property | Value |
|---|---|
| Density | 1.21 g/cm³ |
| Melt flow index | 1.2 at 190 ℃ / 2.16 kg |
| Tensile strength | 35 MPa |
| Elongation at break | ≥800% |
| Flexibility | High |
| Resilience | High |
| Tear resistance | High |
| Wear resistance | High |
⚙️ Recommended Printing Parameters
| Parameter | Recommended value |
|---|---|
| Drying before printing | 55 ℃ for more than 4 hours |
| Nozzle temperature | 220–250 ℃ |
| Bed temperature | 45–60 ℃ |
| Printing speed | 20–50 mm/s |
| For Bowden extruder | 20 mm/s or lower |
| Fan speed | 100% as a starting point |
| Recommended extruder | Direct Drive / short filament path |
| Retraction | Minimal, tune by testing |
| Build surface | PEI, textured PEI sheet, glass with adhesive or another TPU-compatible surface |
🔧 TPU-95A printing recommendations
- Dry the filament at 55 ℃ for more than 4 hours before printing, especially if the spool has been opened.
- For best stability, use a Direct Drive extruder or a short filament path.
- On Bowden printers, print slowly: 20 mm/s or lower.
- Avoid sharp bends between the spool and extruder.
- Reduce retraction because TPU can stretch and compress inside the feeding path.
- Do not overtighten the extruder gear to avoid filament deformation.
- For flexible parts, use moderate speed, smooth acceleration and stable temperature.
- If stringing appears, check drying, temperature, retraction and travel speed.
- After long print jobs, cleaning filament can be used to clean the nozzle.
🧩 Best applications
- 🔩 Flexible mounts, dampers, gaskets and seals.
- 📱 Phone cases, protective pads and flexible housings.
- ⌚ Watch bands, bracelets and wearable accessories.
- 👟 Insoles, soft inserts and shock-absorbing parts.
- 🚗 Automotive pads, damping elements and protective parts.
- 🏃 Sporting accessories and equipment parts.
- 🧪 Elastic prototypes for fit and shape testing.
- 🔌 Flexible parts for electronics, devices and technical mockups.
✅ 3D printer compatibility
eSUN TPU-95A Grey is compatible with most FDM/FFF 3D printers using 1.75 mm filament and supporting a 220–250 ℃ nozzle temperature range. It can be printed on Creality Ender/K1, Bambu Lab A1/P1/X1, Prusa MK/XL/MINI, Anycubic Kobra, Elegoo Neptune, Sovol, QIDI, Flashforge and other popular 3D printers.
For TPU, a Direct Drive system is preferred. Bowden printing is possible, but it requires lower speed, careful retraction tuning and the straightest possible filament path.
📦 Storage and preparation
- Store TPU in a dry place, preferably in a sealed bag or container with desiccant.
- After opening, do not leave the spool exposed in a humid room for a long time.
- Before important prints, drying at 55 ℃ for more than 4 hours is recommended.
- For long print jobs, using a dry box or eBOX is recommended.
- If bubbles, popping, stringing or unstable extrusion appear, dry the material before printing.
📄 File Download: technical files and certificates
- Parameters for Bambu Lab & Creality — printing parameters for popular 3D printers.
- MSDS/SDS — material safety data sheet.
- TDS — technical data sheet with printing parameters and material properties.
- REACH — SVHC report.
- RoHS — restricted substances report.
- EU Food Contact Safety — report for European requirements for food-contact materials.
- EN71 — toy safety requirements report.
- FDA — US FDA 21 CFR 177.2600 Total Extractives report.
🛡️ Safety and certificates
TPU-95A is not classified as a hazardous chemical according to SDS/GHS, but normal ventilation, avoiding overheating and storing the material away from heat, sparks and open flames are still recommended during 3D printing.
According to official SGS reports, the material was tested for RoHS, REACH, EU Food Contact Safety, EN71 and FDA Total Extractives for submitted samples. This is not a universal guarantee for every finished part: food contact, skin contact, children’s products or special-use applications require consideration of part design, operating temperature, post-processing and application-specific requirements.
❓ FAQ
Yes. TPU-95A is a flexible thermoplastic polyurethane with Shore 95A hardness. It is elastic, but still firm and easier to print than softer TPU grades. Direct Drive is preferred because TPU prints better through a short filament path. Bowden printing is possible, but 20 mm/s or lower speed is recommended. Yes. Drying at 55 ℃ for more than 4 hours is recommended, especially if the filament has been opened or stored in a humid environment. Yes. Grey TPU-95A is suitable for technical prototypes, flexible mounts, gaskets, dampers, protective pads, phone cases and other elastic parts. For stable printing, 20–50 mm/s is recommended. Well-tuned Direct Drive printers may print faster after testing, but slow speed is better for quality and consistency. Grey color is universal for engineering models, prototypes, housings, gaskets and parts where a neutral technical appearance is preferred.Is TPU-95A Grey flexible?
Is Direct Drive required for TPU?
Does TPU-95A need drying?
Is grey TPU-95A suitable for technical parts?
Can TPU be printed fast?
Why choose grey TPU for functional parts?
🚀 Why buy
eSUN TPU-95A Grey 1 kg is a strong choice for printing flexible, wear-resistant and resilient parts. It is suitable for gaskets, dampers, phone cases, watch bands, shock-absorbing elements, insoles, sporting accessories and technical elastic prototypes. Grey color makes finished parts universal, clean-looking and suitable for engineering use.